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EV Charging Stations Industry Applications

Filtration for Power Equipment

Professional air filtration for EV charging devices, protecting against dust and sand ingress to ensure stable, reliable operation of charging piles and station infrastructure.

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Cleanroom & Semiconductor Industry Applications

Ultra-High Cleanliness Filtration

Ultra-high efficiency filtration for semiconductor wafer fabs and precision electronics cleanrooms, capturing nano-scale particles to meet ISO Class 1–3 standards and maximize product yield.

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Commercial HVAC Industry Applications

Central Air System Filtration

High-efficiency filtration for commercial building HVAC systems, improving indoor air quality, reducing energy consumption, and extending equipment service life.

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Data Centers Industry Applications

Precision Equipment Protection

Precision air filtration for data centers, shielding servers and critical hardware from dust contamination to keep cooling systems running efficiently and reliably.

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Livestock & Farming Industry Applications

Farming Environment Purification

Dedicated filtration systems for farms and livestock facilities — capturing dust, adsorbing ammonia, and inhibiting pathogen spread to improve animal health and overall productivity.

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Spray Booths & Industrial Dust Industry Applications

Paint Mist & Dust Purification

Designed for spray booths and grinding workshops, efficiently capturing paint mist, metal dust, and wood chips to meet emission standards while protecting finished surface quality.

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Pre-Filter (G1–G4) Product Performance

First-Stage Large-Particle Capture

The first line of defense, capturing particles ≥5 μm such as dust, hair, and fibers to protect downstream filters and extend overall system service life.

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Medium-Efficiency Filter (F5–F9) Product Performance

Precise PM2.5 Capture

Captures fine particles of 1–5 μm including PM2.5, pollen, and mold spores, significantly improving indoor air quality for commercial HVAC and ventilation systems.

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HEPA High-Efficiency Filter Product Performance

Sterile-Grade Purification

≥99.97% filtration efficiency for particles ≥0.3 μm, delivering sterile-grade clean air widely used in medical, pharmaceutical, and electronics manufacturing.

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ULPA Ultra-High Efficiency Filter Product Performance

Sub-Micron Particle Capture

≥99.9995% efficiency for particles ≥0.12 μm, meeting the extreme cleanliness demands of semiconductor fabs, aerospace, and other ultra-precision applications.

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High-Temperature Resistant Product Features

Industrial-Grade Heat Tolerance

Built with specialized heat-resistant materials, operating stably up to 250°C for paint ovens, industrial dryers, and high-temperature process environments.

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Washable & Reusable Product Features

Cut Costs, Reduce Waste

Cleanable by water washing or air blowing, reusable multiple times to significantly reduce replacement frequency and O&M costs — an economical, eco-friendly choice.

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Activated Carbon Product Features

Odor & Harmful Gas Removal

Leverages activated carbon's high adsorption capacity to eliminate odors, VOCs, and formaldehyde, ideal for newly renovated spaces and industrial exhaust treatment.

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Bag Filter Product Features

High Dust-Holding, Long Life

Bag-style construction delivers a larger filtration area, high dust-holding capacity, and extended service life — ideal for high-dust environments with reduced replacement frequency.

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Panel / Pleated Filter Product Features

Compact Space-Saving Design

Compact form factor for easy installation and replacement; pleated structure maximizes filtration area within a small footprint for higher efficiency.

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Low-Resistance Airflow Product Features

Energy-Saving Operation

Low-resistance design minimizes pressure drop while maintaining filtration performance, reducing fan energy consumption for cost-effective, eco-friendly operation.

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2025-12-19

Air Filter Classification Explained: From Pre-Filters to HEPA & ULPA

Indoor air quality relies heavily on air filters, which act as the core defense against particulate pollution. From residential HVAC systems and office ventilation to hospital operating rooms and semiconductor cleanrooms, different filter classes serve very different purposes. 


Based on internationally recognized standards, this guide explains air filter classifications, filtration principles, testing methods, and real-world applications—helping you choose the right "air protection network" for your needs.




1. Understanding Air Filter Classifications: International Standards

air-filter-classification-level.jpg


Globally, air filter performance is mainly defined by two standards:


  • EN 1822 (Europe) – Focuses on efficiency at the Most Penetrating Particle Size (MPPS)

  • ASHRAE 52.2 (USA) – Uses MERV (Minimum Efficiency Reporting Value) ratings


These standards divide air filters into four main categories according to their filtration capability and intended application.


Filter Class

EN 1822 (EU)

ASHRAE 52.2 (US)

Primary Filtration Capability

Pre-filter

G1–G4

≥5 μm particles (hair, dust, fibers)

Medium filter

F5–F9

≥1 μm particles (pollen, smoke, bacteria)

HEPA filter

H10–H14

MERV 17–18

0.3 μm particles (PM2.5, viruses, aerosols)

ULPA filter

U15–U17

<0.12 μm ultra-fine particles

Key Concept: What Is MPPS?


The Most Penetrating Particle Size (MPPS) refers to the particle diameter that is hardest for a filter to capture—typically around 0.1–0.3 μm. EN 1822 evaluates filters at MPPS to ensure performance under the most demanding conditions.


2. Filter Classes Explained: Features and Applications

根据 Excel 生成文章 (4).jpg

2.1 Pre-Filters (G1–G4): The First Line of Defense


Pre-filters remove large particles and protect downstream filters.

  • Particles captured: ≥5 μm (dust, hair, fibers)

  • Efficiency: G1 (≥20%) → G4 (≥85%)

  • Advantages: Low cost, low pressure drop, high airflow

  • Applications:

    • HVAC pre-filtration in offices and malls

    • Air compressors and return air systems

    • Residential fresh air systems

  • Replacement cycle: 2–3 months


2.2 Medium Filters (F5–F9): The Workhorse Stage


Medium filters capture finer particulate matter and extend HEPA lifespan.

  • Particles captured: ≥1 μm (pollen, smoke, fine dust)

  • Efficiency: F5 (≥40%) → F9 (≥95%)

  • Applications:

    • Electronics, pharmaceutical, chemical industries

    • Hospital wards, food processing facilities

    • Commercial buildings and hotels

  • Replacement cycle: 6–12 months


2.3 HEPA Filters (H10–H14 / MERV 17–18): Precision Filtration Core


HEPA filters are critical for controlling PM2.5, bacteria, and viruses.

  • Particles captured: 0.3 μm

  • Efficiency:

    • H10 ≥95%

    • H13 ≥99.995%

    • H14 ≥99.999%

  • Applications:

    • Hospital operating rooms and laboratories

    • Cleanrooms and biopharmaceutical plants

    • Home air purifiers (H13 recommended)

  • Replacement cycle: 1–2 years

Selection tip: For residential use, H13 HEPA provides optimal performance without excessive energy consumption.


2.4 ULPA Filters (U15–U17): Ultimate Clean Air Protection


ULPA filters target ultra-fine and nano-scale contaminants.

  • Particles captured: <0.12 μm

  • Efficiency:

    • U15 ≥99.9995%

    • U17 ≥99.999995%

  • Applications:

    • Semiconductor fabrication

    • Biosafety level 4 (BSL-4) laboratories

    • Aerospace precision manufacturing


3. How to Choose the Right Air Filter


3.1 Choose by Application

  • Residential: F7–F9 + H11–H13 combination

  • Allergy-sensitive households: H13 HEPA

  • Hospitals: H14 (operating rooms), H11–H13 (general wards)

  • Electronics & semiconductor: H14 or ULPA U15+

3.2 Key Performance Parameters

  • Filtration efficiency (by particle size)

  • Dust holding capacity

  • Initial pressure drop

  • Material safety and certification


4. Filtration Testing Methods Explained


根据 Excel 生成文章 (6).jpg

4.1 MPPS Method (EN 1822)


Filters are challenged with aerosol particles at MPPS, ensuring worst-case efficiency compliance.

4.2 Particle Counting Method


Upstream and downstream particle concentrations are compared using optical particle counters.

4.3 Aerosol Scanning (Leak Test)


Used for HEPA and ULPA filters to detect local leaks and ensure uniform performance.


5. Common Misconceptions


根据 Excel 生成文章 (5).jpg

  • "Higher grade is always better" – False. Excessive filtration increases energy use.

  • "Filters never need replacement" – False. Loaded filters reduce airflow and efficiency.

  • "HEPA removes formaldehyde" – False. Gas removal requires activated carbon.

  • "HEPA produces ozone" – False. HEPA is a passive mechanical filter.


Conclusion


Air filters are the invisible guardians of indoor air quality. Understanding filter classifications, efficiency standards, and testing methods enables smarter selection—delivering cleaner air, lower energy consumption, and safer indoor environments.




👉 Whalesens Technology — Experience the Future of Air Purification


✅ Free Technical Consultation: Expert guidance on the latest technologies and applicability.

✅ Customized Solutions: Tailored filter systems designed for your specific needs.


🔍 Common Air Filter Types

  • Bag Filters: Remove medium to large particles such as dust and pollen; ideal for livestock farms, industrial facilities, and schools.

  • Panel Filters: Serve as primary or medium-efficiency filters to protect equipment and extend the life of high-efficiency filters.

  • HEPA Filters: Capture PM2.5, pollen, bacteria, and most airborne particulates; perfect for classrooms, laboratories, and medical environments.

  • Activated Carbon Filters: Remove gaseous pollutants, odors, and volatile organic compounds; suitable for food processing, livestock, and enclosed spaces.



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